HDPE Butt Fusion Fittings (1 inch – DN1200)
Durable HDPE Polyethylene Pipe Fittings for Reliable Connections
FusingX provides a complete range of Butt Fusion Fittings, a key part of the PE Pipe Fittings and Polyethylene Pipe Fittings family. Manufactured from high density polyethylene pipe fittings (PE100), they are designed for high-pressure systems, offering leak-proof, corrosion-resistant, and long-lasting performance.
Our catalog covers sizes from 1 inch polyethylene pipe fittings to DN1200 large-diameter fittings, meeting the needs of both small residential projects and major infrastructure pipelines.
Whether you need butt fusion elbows, tees, reducers, or end caps, FusingX ensures consistent quality and compliance with international standards.
Product Range – Butt Fusion Fittings
We manufacture and supply:
Equal Tee & Reducing Tee
Equal Cross
Reducer Straight
45° Elbow & 90° Elbow
Caps & End Caps
Flangeless Connection
All fittings are compatible with standard PE water pipe fittings and polyethylene gas pipe fittings, ensuring seamless integration into your pipeline systems.
Performance Comparison
| Feature | Traditional Welding | FusingX Butt Fusion |
| Lifespan | 10-15 years | 25+ years |
| Installation Time/Joint | 45 minutes | 20 minutes |
| Pressure Rating | PN10 | PN16 |
Key Features & Advantages
Premium PE100 High-Density Polyethylene: strong, durable, and safe.
Leak-Proof Joints: seamless connections created through butt fusion welding.
Wide Size Range: from 1 inch polyethylene pipe fittings to DN1200.
Corrosion & Chemical Resistance: suitable for aggressive environments.
Long Service Life: over 50 years under normal conditions.
Cost-Effective: lower installation and maintenance costs compared to metal fittings.
Installation Guide (Butt Fusion Process)
Step-by-Step Process:
Preparation – Clean and align pipe ends with fusion machine clamps.
Facing – Plane surfaces to ensure smooth, perpendicular contact.
Heating – Heat pipe ends with a plate at 200–220 °C until a melt layer forms.
Fusion – Press heated ends together under controlled pressure.
Cooling – Hold joint until it cools, forming a strong, double-bead seam.
Tips:
Ensure proper alignment and heating temperature.
Avoid moving the joint during cooling.
Inspect weld bead for uniformity to confirm a strong joint.
Applications of Butt Fusion Fittings
FusingX Butt Fusion Fittings are widely used in:
Municipal Water Supply & Distribution
Gas Distribution Networks
Agricultural Irrigation & Drainage
Industrial Pipelines
Sewage & Wastewater Treatment
Marine & Offshore Engineering
Why Choose FusingX Butt Fusion Fittings?
Over 15 years of manufacturing experience in PE Pipe Fittings.
Large-scale production capacity for fast delivery.
Strict quality control system with international certifications.
Exported to 50+ countries worldwide.
Custom solutions available for special pipeline projects.
Frequently Asked Questions (FAQ)
Q1: What is the difference between Butt Fusion and Electrofusion?
Butt fusion uses heat and pressure to join pipe ends directly, ideal for large-diameter pipes. Electrofusion uses special couplers with built-in heaters, better for confined spaces and small-diameter pipes.
Q2: What sizes are available?
We supply 1 inch polyethylene pipe fittings up to DN1200.
Q3: Can Butt Fusion Fittings be used for gas pipelines?
Yes, our PE gas pipe fittings comply with ISO and ASTM standards for safe gas transport.
Q4: Do you provide compression fittings as well?
Yes, besides butt fusion products, we also supply PE pipe compression fittings for quick and easy installations.
Q5: What is the service life?
Over 50 years when installed and operated under standard conditions.
Call to Action
Looking for reliable Butt Fusion Fittings for your project?
Contact FusingX today for technical datasheets, samples, or a customized quotation.
